
Check out this informative new documentary by Patagonia about plastics used in performance garments and find out why the industry leader is still using plastics, what they are doing to reduce their impact and why we need to action at the individual, business and government levels to address the problem:
“Plastics are essential to building durable, high-performance clothing. But theyโre also accelerating the environmental crisis, from the fossil fuels used to make materials like polyester to the plastic pollution that piles up once that clothing has been tossed. Through the eyes of a lawyer, a climate reporter, and a Patagonia designer, The Monster In Our Closet uncovers the dangerous threads that connect the clothing industry to the oil and gas industry and what we can all do on the individual, business, and government levels to create the change that our planet needs.”
Plastics are essential to building durable, high-performance products. But theyโre also accelerating the environmental crisis, from the fossil fuels used to make plastics to the pollution that piles up once theyโve been tossed. Find out why we still use plastics, what weโre doing to reduce our impact and why we need action at the individual, business and government levels to address the problem.
Our closets are filled with fossil fuels.
Plastic (aka synthetic) fibers are a literal thread tying the clothing industry to the oil and gas industry. Most plastic fibers begin as crude oil, which is distilled into chemicals like ethyne, and are then heated and transformed into everything from single-use plastic bottles to clothing fibers like polyethylene terephthalate (PET) or polyester. The UN estimates that 60 percent of clothing is made from these types of plastics. By 2030, itโs expected to reach 73 percent. Thatโs welcome news for Big Oil and gas. As transportation moves away from fossil fuels, experts say plastic will become a lucrative way for the industry to maintain demand.
But the problem goes beyond using petroleum as a source for raw material. Burning fossil fuels to create those synthetic materials is a major contributor to greenhouse gas emissions. Those emissions warm the planet, increase ocean acidification and release harmfulโsometimes toxicโair pollutants.
Every piece of plastic ever made is still on the planet.
Plastic persists in our environment indefinitely unless it’s been incinerated or launched into space via satellite or spacecraft. Less than 10 percent of plastic in the US is actually recycled, 16 percent is burned, and the rest piles up in landfills, releasing greenhouse gases, impacting wildlife habitats and posing a risk to air and water quality.
Weโre creating new products out of old plastics.
Plastics in clothing maintain durability and offer criticalโsometimes life-savingโtechnical performance factors like weatherproofing and moisture-wicking. Thatโs why we use plastics in our products.
But weโve been focused on reducing our reliance on virgin plastics since 1993, when we started making fleece out of recycled plastic bottlesโthe first outdoor apparel manufacturer to transform trash into clothing. Now weโre transitioning away from those well-established yet still brokenย recycled waste streamsย and thinking more systematically.
Weโre investing in new and urgently needed infrastructure that enables products to be made from plastics that would otherwise be sent to landfills or end up in waterways. Thatโs what led to our 2014 investment in Bureoยฎ, a California-based company that repurposes discarded plastic fishing nets intoย NetPlusยฎ material. Through this partnership, weโve diverted more than 525 tons of nets and used that plastic in our hat brims, jackets and shorts.
The future of plastics at Patagonia.
Our goal is to only keep synthetics in the most durable, longest-lasting products so they stay in play for more timeโwhether itโs in your closet or passed down to a friendโs. That concept of circularity is what prompted us to launchย Worn Wearยฎ. Itโs created a platform forย repair,ย reuseย and trading in old gear (both synthetic-based and natural-fiber-based) so we rely less on virgin resources and use more of whatโs already been made.
By 2025, we intend to make at least half of our synthetic materials using secondary waste streamsโmaterials sourced from textile waste, ocean-plastic waste or bottle collection programs from regions without waste management systems in place.
We also have new partnerships in the works that will divert plastic waste from landfills and oceans, prioritize traceable and socially equitable supply chains, and support circular economies.
Decreasing our dependence.
We know recycling isnโt the fix-all. It still requires energy and generates its own carbon footprint. And then there are some synthetics that donโt yet have proper recycling solutions in place. Thatโs why to really address the global plastic problem, it is going to take more than just recycling.
We have to rethink how much plastic we use and find new ways to extract ourselves from the oil and gas supply chain. Aligning with science-based targets, weโre planning to stop sourcing virgin petroleum for products and instead use preferred materials by 2025, including organic and Regenerative Organic cotton, recycled polyester and recycled nylon, among others.
How we can all create meaningful change.
Weโve made strides to reduce our reliance on virgin plastics and are taking new steps to address the plastics we use in our products, but we canโt do it alone. Changing industry practices requires action on the individual, business and government levels. Here are some ways you can help:
What you can do
Simply put,ย buy less and demand more. Reject the concept of fast fashion, buy responsibly made and durable gear only when needed and shop used if possibleโthen wear it, repair it and pass it on once you no longer need it.
But the activism doesnโt end in your closet. Ask your favorite brands how theyโre thinking about their plastic use and what theyโre doing to mitigate it. Are they switching to renewable energy sources? Prioritizing recycled materials? Being transparent about their supply chain and footprint?
Come election time, use the power of your vote. Elect leaders who are committed to addressing the climate crisis through targeted measures like cutting fossil fuel subsidies and investing in green energy.
What businesses can do
Shifting an entire industry calls for collaboration. We share the names of many of our supply chain partners so other companies can invest in those secondary waste streams and amplify the effort. Other tangible steps include eliminating virgin petroleum sources from products, aligning with financial partners who are committed to a global energy transition and supporting grassroots organizations whose communities are most impacted by the climate crisis.
What governments can do
Building and scaling broader, more meaningful legislation and regulation is critical to creating systemic change in the way our clothes are made, transported and treated after theyโve been worn. Measures like decreased tariffs for recycled and organic materials, documenting and disclosing supply chains (where clothes are made and who is making them), and incentives for companies who adopt materials from organic or recycled inputs wonโt just create transparency. These laws and regulations would hold companies accountable for their impact and drive the urgent changes that the industry needs.

